Asset protection is a strategic priority for facilities committed to operational efficiency. Over time, the compressor, the core of any chiller system, can experience mechanical wear. Maintaining its performance is essential for ensuring system reliability, energy efficiency and compliance with operational standards. Daikin's Compressor Life Cycle is a comprehensive solution designed specifically for screw and centrifugal compressors and designed to preventive restore compressors to their original performance levels before failures occur, thereby extending equipment life and optimising return on investment.  

Our overhauling service is the first step in this lifecycle approach. It provides a maintenance solution that helps prevent unexpected downtime, identifies hidden mechanical issues and significantly reduces the cost and disruption associated with emergency repairs. 

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What is the Compressor Life Cycle by Daikin? 

Daikin’s Compressor Life Cycle is a strategic solution designed to maintain the optimal performance of HVAC equipment throughout its operational lifespan. The programme's main goal is to minimise the risk of unexpected compressor failures and extend the life of this critical component. A key part of this approach is Daikin’s compressor overhauling service, which allows for the early detection and resolution of potential mechanical or performance-related issues before they lead to costly system downtime. Implementing a structured plan of periodic maintenance and targeted interventions enables facility managers to significantly reduce the likelihood of emergency repairs, optimise system efficiency and ensure long-term operational continuity. Regardless of the compressor’s age, it is never too late to take corrective action. Daikin’s overhauling service restores compressor performance to as close to its original specifications as possible, ensuring reliable, energy-efficient operation over time. 

Click here to find out more about Daikin compressor technology for heat pump systems. 

What is compressor overhauling? 

An overhaul involves replacing the wearable parts of the compressor before they break down. The goal is to restore the compressor to its original operational efficiency, thereby preventing unexpected failures that could lead to costly repairs or downtime.  

The 6 Key Benefits of Compressor Overhauling 

#1 Cost Savings 
Preventive overhauls help reduce the need for costly emergency repairs, potentially saving up to 50% on repair costs. 

#2 Reduced Downtime 
By scheduling overhauls in advance, you can reduce the risk of unexpected breakdowns, minimizing costly downtime. 

#3 Improved Reliability and Performance 
Wear and tear on compressors can lead to decreased performance. An overhaul restores your equipment to optimal performance levels, ensuring reliability and efficiency. 

#4 Extended Equipment Life 
Replacing critical components during an overhaul helps extend the lifespan of your chiller, allowing you to get the most out of your investment. 

#5 Planned Intervention 
Overhauls can be scheduled during the off-peak seasons, reducing the impact on your operations and enabling better and more cost-effective interventions. 

#6 Peace of Mind 
With Daikin taking care of your chiller’s maintenance needs, you can focus on your core business while we ensure that your equipment operates at its best. 

How to know when the Compressor needs overhauling? 

Factory recommendations suggest that a major overhaul should be performed after 40,000 running hours on the compressor. For screw chillers, a minor overhaul is suggested every 20,000 running hours. 

These interventions are part of a planned lifetime maintenance schedule, ensuring that the chiller continues to perform optimally, reducing the likelihood of breakdowns. 

The best time to carry out an overhaul is during the low seasons of your operations, minimizing the impact on production. By planning these interventions ahead of time, you can ensure that your chiller remains in peak condition without affecting business continuity. 

Repair vs. Overhaul: What’s the Difference? 

While an overhaul is a preventive measure designed to extend the compressor’s life, there are times when a compressor may break down completely. In such cases, Daikin also offers full repair services. If the compressor needs to be repaired, it will be sent to the factory for restoration.  

Daikin Solution Business offers two types of service in the event of a compressor repair. The first is an overhaul, which involves a thorough inspection and replacement of selected components. This service forms part of the chiller’s lifetime maintenance cycle, ensuring optimal performance and preventing unexpected breakdowns. Alternatively, we offer an All Inclusive service where the compressor is repaired at a fixed price, providing full cost transparency and peace of mind. 

The 3 Key Benefits of Compressor Repair 

#1 Cost Savings 
Repairs are available at a fixed price, providing transparency and predictability in terms of costs. Unlike emergency repairs, which can be unpredictable, a fixed-price repair offers significant cost control. 

#2 Time Savings 
Daikin’s repair services are designed for quick turnaround times, helping you minimize the impact on your operations. The faster you can get your compressor back to full capacity, the less downtime you’ll experience. 

#3 Warranty 
The repaired compressor comes with a factory warranty, offering you peace of mind that the work done meets Daikin’s quality standards. If anything goes wrong, you’re covered, ensuring that your investment is well protected. 

Why Choose Daikin for Your Compressor Overhaul or Repair? 

Daikin’s Compressor Life Cycle by Daikin is supported by our expert Daikin Service Solution Team, who are available to assist you with any technical support or questions you may have.  

By working with Daikin, you are investing in a reliable, cost-effective solution that extends the life of your equipment and improves its performance. We are committed to helping you maintain operational efficiency and minimize the risk of unexpected failures.  

Daikin offers a comprehensive range of services to optimise performance. In addition to compressor maintenance, the use of inverter technology can further enhance performance. Click here to learn more.  

For more information on Compressor Life Cycle by Daikin, or to schedule your next maintenance intervention, get in touch with us here.